Quality: The importance of meeting quality standards

For the uninitiated, building a commercial kitchen often brings many problems related to local regulations as well as practical operational features that don’t quite work. Getting the kitchen infrastructure right first time allows the area to function properly straight away and to last under the demanding working conditions that a busy commercial kitchen faces.

In this post, I'll outline just a few of the design and quality considerations you'll need to make when procuring a commercial kitchen.

Regulatory Compliance

Wherever in the world your kitchen is being built, it must comply with local regulations. Not to do so can bring substantial, unexpected cost and delays to programme. Whilst regulations will vary from the European Union, to the United States, to Russia and the Middle East, there are common areas that they all cover. If you are aware of these areas, then you can ensure that your supply chain is paying the right level of attention to this detail.

• Electrical Safety: Is the overall design of the kitchen, the individual components and the catering equipment certified to meet any international or local standards?
• Gas Safety: Has the correct supply quantity been worked out? Are the pipes correctly sized? Are the component parts of the supply properly certified and installed by a competent engineer?
• Food safety of construction materials: Are walls, floors and surfaces made of foodsafe materials?
• Carbon dioxide and carbon monoxide testing: Around 20 people a year in the UK are killed by being in badly ventilated facilities, which can also cause illness. How will the kitchen be properly ventilated?
• Montreal Protocol: Is the refrigeration and cooling plant compliant with this international protocol?
• Lighting Levels: Is the space adequately lit to meet the local standards for a kitchen?
• HACCP (Hazard Analysis and Critical Control Points): Does the design of the kitchen allow HACCP management, or is it fundamentally flawed from the outset?
• CE Marked or GOST Certified: Is the catering equipment compliant with local standards?

Design and Build Quality

Regulations aside, kitchens are put under pressure by the use of water, the frequent use of cleaning chemicals, the heat of cooking processes and sometimes by unskilled or temporary users. Kitchens that are not designed and built to withstand these pressures simply do not last and will require replacement, or at least the cost and severe disruption of refurbishment, far sooner than the user might hope.

The build quality of the structure that the kitchen is housed in is also critical. Key features are adequate load-bearing for floors, correct wind or snow loads, heating and ventilation that are suited to local climatic conditions such as extremes of heat or cold, and dust. Like any specialist space, the internal design of a kitchen has many features that require close attention. These include fire safety, fire suppression, sufficient space between equipment, anti-slip floors, water resistant floor construction, services and sockets designed for easy cleaning and access, and infestation-proof construction of walls and doors to name but a few. Getting these things right makes a huge difference to the financial and operational success of a kitchen building project. 

PKL has 25 years of experience providing temporary and permanent infrastructure around the world. We sell and hire equipment, tented and modular kitchens that will meet local regulations and best practice in design and build quality. We get things right first time and aim to provide cost and programme certainty, giving peace of mind to clients who want to avoid unnecessary problems.

For more information on our international division, PKL Transworld, click here.
To find out more about UK kitchen hires, click here.

Speed: How PKL can save you time and money

“Time is money” – Benjamin Franklin

This is never more true than in the world of construction, where time on site drives up overhead costs, and delays can stall the generation of revenue. What can be even more frustrating is when this is a “back of house” or support function such as a kitchen and dining facility. 

Over the past 25 years, our PKL Transworld division has been involved in a large number of catering infrastructure projects around the world where previous experiences of delays have led clients to contact PKL for help. We’ve also worked with clients where concern over programme deadlines for rigger camps, refineries or construction worker camp kitchen and dining facilities has led to PKL being called in to get the job done.

Quite often, we are contacted after a client in a remote location has already tried to source their kitchen locally and has ended up with a significant cost and programme overrun. The savings hoped for by sourcing locally have not been realised and the whole process has become quite painful. We are focussed on providing cost and programme certainty for clients who want to focus on other core projects, knowing that the kitchen facilities will just sort themselves out. We can help clients spend their energy and money on more mission-critical areas.

There are several ways to reduce programme on site:

• Faster supply
• Concurrent activity
• Get it right first time
• Use a competent and experienced team

PKL is able to save time through having ex-rental stock available for immediate deployment; we have 900 units and about 10,000 items of catering equipment under management around the world. The design process is shortened by using tried and tested designs that can very easily be tweaked by our in-house design team.

While we prepare and ship the kitchen modules and units, we also advise clients on the services and foundations specifications so that a high level of concurrent activity can be achieved. Because they arrive with almost all mechanical and electrical work complete, PKL units require only a couple of weeks on site (in some cases just a few days) to complete and be ready for use. We can either supply a complete installation team or a project advisor to work with a local team to complete the installation. 

Thanks to our extensive experience in the world of international sporting events, such as the Olympic Games, we have a company culture of completing works to a demanding and immoveable deadline. Beyond that, we help with keeping the kitchen going by providing a spares pack, full operating and maintenance manuals, planned preventative maintenance and online and telephone technical support.

We do what we can to make the kitchen our problem, and not the client’s. If we can save our customers time, energy and money that they can then direct into their core business, then we feel like we have done a good job.
 

PKL shares international expertise with local A-Level students

Three PKL staff visited Cleeve School earlier this week to help A-Level Business Studies students with a coursework project. The coursework was based on a fictional UK supermarket who wanted to expand into Europe, and the challenges of operating in a foreign country. Students came up with a list of questions to put to the PKL staff, covering issues such as operating with differing work hours, time zones, currency and cultural differences.

PKL staff Alan Kitto (HR), Sam Christie (Marketing) and Will Perry (Finance), were all delighted to be involved with the school, which is based just down the road from our office in Bishops Cleeve. Alan held mock interviews for Year 11 pupils at the school at the end of last year and said we'd be happy to help out at the school again in future. Matt Prior, Head of Business and Economics at the school, then got in touch asking if PKL could help with this project as we have extensive experience of operating overseas.

You can read more in The Gloucestershire Echo, who covered the story.