Showing posts with label prison kitchens. Show all posts
Showing posts with label prison kitchens. Show all posts

Tuesday, 31 March 2015

Constructing a Large Scale Modular Kitchen

Here’s a sneak preview of a large scale, open plan, temporary kitchen facility which is going out on hire this week. This particular facility comprises 35 units and was constructed here at PKL HQ before being disassembled into individual units, covered ready for transport and loaded onto trucks, ready to be installed on the client’s site. The facility is currently being reassembled at the client’s location, ready for final commissioning and handover.

A facility of this size really illustrates the benefits of off-site construction. The main build of the facility took place here at PKL HQ, including all the mechanical and electrical fit-outs as well as the installation of extraction canopies and catering equipment. Due to the size of the facility, it’s taken several weeks to build, but because all this work has been undertaken at PKL, there has been no disruption to the client. The rebuilding of the facility at the client’s site is now quite straightforward, and should only take a few days craning the units into position, ready for the internal reassembly. 

With a footprint of over 500m2 this is a substantial facility, and will be on hire for 6 months during a major kitchen refurbishment. Three plant rooms are located on the roof, above the Central Island Canopies. These rooms house the extraction fans and the boiler for the tempered air, and also ensure that there are no roof leaks where the extraction penetrates the ceiling.

This type of large scale facility is typically specified for use during major refurbishment works at busy sites such as prisons, hospitals and universities, which have large catering operations which need to be maintained.

PKL Group - Large scale modular kitchen 1

PKL Group - Large scale modular kitchen 2

PKL Group - Large scale modular kitchen 3

PKL Group - Large scale modular kitchen 4

PKL Group - Large scale modular kitchen 5

PKL Group - Large scale modular kitchen 6

PKL Group - Large scale modular kitchen 7

Friday, 31 January 2014

Temporary Prison Kitchen Features Explained

As PKL’s prison kitchen specialist, I appreciate the specific challenges involved in prison hires and have supplied a variety of temporary kitchen facilities to prisons, feeding from 300 to 1200 inmates per day. With a large number of prison kitchen hires undertaken during my time at PKL, I have helped to develop a number of kitchen features which are ideally suited to secure environments.

In this blog post I’ll outline a few of these key features available in our secure establishment kitchens, in order to tackle some of the questions I’m commonly asked about PKL’s prison facilities.

Safety and Security
Safety and security are important in any kitchen but even more so in a secure establishment.

The design of our kitchens can include both general and fire alarms, and cooking canopies are fitted with automatic fire suppression as standard.

The external doors to our facilities are prison specification and ready to receive prison category locks. Our kitchens can also have separate entrances for inmates and officers with hold and search areas if required.

Whenever possible, to maintain security during delivery, we use cranes either side of the prison wall to lift units over and then position them in place inside the grounds. This avoids a constant flow of vehicles through the gate lock and reduces security risks.

Visibility
Our open plan kitchen designs allow supervisory staff maximum visibility, and we use half height
walls where possible. Where this is not practical, we can fit polycarbonate vision panels instead.

To maintain line of sight, all our Central Island Canopies have through and through visibility, and the back-to-back design allows one officer to supervise multiple canopy runs.

PKL prison kitchensLayout
The wide central corridor in our kitchens allows for the easy flow of staff and goods, and this benefit extends into the main production and preparation areas thanks to the open plan construction. This makes best use of available space and provides the feel and flexibility of a permanent building.

The prime cooking equipment is located under Central Island Canopies which give the maximum extraction length without using large amounts of wall space and improve the layout and visibility.

Goods inward areas feature a reinforced floor to cope with the cage movement, plus over-door heating and a porch to protect the kitchen from bad weather while goods are being delivered.

Welfare
Open plan kitchens using Central Island Canopies feature thermostatically controlled tempered air which maintains the kitchen temperature – this is an essential feature for any open plan kitchen that is going to be onsite over the winter months.

Roof mounted plant rooms are placed above our Central Island Canopies and house the extraction fans and the boiler for the tempered air. The use of plant rooms ensures that there are no roof leaks where the extraction penetrates the ceiling, and significantly reduces noise both inside the kitchen and externally. It also improves security by preventing outdoor access via the canopy ducting.

Where the kitchen is going to be located near a housing block, optional sound attenuators can be fitted to the coldrooms to minimise night time noise.


I hope you’ve found this post useful in answering some of the questions you may have had about our prison kitchen facilities. Our kitchens of course offer a number of other features as standard, making them fully compliant with safety and hygiene regulations.

We can provide a wide variety of temporary kitchen facilities depending on your requirements, such as production kitchens, preparation kitchens, coldrooms and dishwashing facilities, so please get in touch for a chat if
you’d like to find out more about our prison kitchen options.

We also offer free, bespoke kitchen contingency plans to provide your prison with a tailored kitchen design which we could have on site within hours of a kitchen emergency.

Thursday, 23 September 2010

Catering for change

Open plan temporary kitchens have been used by the prison service for a considerable period of time during which they have undergone a significant amount of change. Lee Vines a Director at PKL explains.

The design and specification of temporary kitchens has changed a lot since we delivered our first open plan facility to the prison service nearly 10 years ago.  Many of these changes have been driven by new technologies allowing for improved facilities to be supplied, while close consultation with the prison service and catering managers has also led to developments in temporary kitchen design not only in terms of improving quality standards but ensuring compliance with health and safety legislation.

Of course, there is no standard layout for a temporary kitchen and it’s important that each facility is designed and installed to meet the particular requirements of the prison in mind and to this end, dialogue between all parties at the early design stages is crucial. This helps to ensure that a facility is supplied that matches the expectations of the prison kitchen staff, and more importantly, correctly services the needs of the prison.

Consultation with the prison service is an important factor that has helped to develop the design of temporary kitchens. Many considerations that have been raised at one time or another during projects over the last 10 years are now standard requirements of a temporary open plan kitchen.

Developments that have been made to temporary open plan complexes include ensuring a clear line of site through the careful engineering of the modules so that when they are assembled to create the kitchen, internal walls and supporting columns are minimised and any partitions are as low as possible.  Similarly, extraction canopies are sited so as not to impair visibility.

The goods in area is also an aspect where design has improved over the years, with strengthened floors provided to cope with heavy pallets while the inclusion of bump rails in high traffic areas helps protect the walls from damage from trolleys.

Recent experience has also shown that if you locate heating and ventilation plant on top of the temporary building (within a plant room module) it will benefit from enhanced protection, including cladding for ductwork and a housing to protect it from the elements and bird ingress.

A more recent innovation in open plan temporary kitchen design is the option to provide tempered air. This ensures that in the morning, instead of coming into a kitchen that has had cold air circulating all night, the building will benefit from having had warm air circulation instead.

Health and safety considerations have also evolved open plan temporary kitchen design. An illuminance of 300-500 lux lighting, combined with even illumination provides a safe environment for food preparation and helps to reduce the risk of slips and falls. The inclusion of a small porch over entrance areas also helps to prevent slip hazards by reducing the risk of rainwater pooling. In addition, changes to legislation surrounding ventilation means that temporary facilities should be tested for a safe level of carbon monoxide emissions before they arrive onsite.

Developments in the provision of temporary facilities are not just restricted to the design of the complex, with as many changes to the way in which projects are delivered and handed over witnessed in recent years.

Onsite access (particularly for low loaders and cranes), and siting units in a position which ensures that there is no compromise to security on site must be given as much consideration as the actual prison design itself, while risk assessments and method statements for each area of the delivery and installation process are now often a standard requirement.

It is also important to take measures to ensure the kitchen runs smoothly from day one. To that end, staff training is vital and we have found this is particularly effective when the entire catering team and the prison Head of Works attend the training session. In this way the information is spread as widely as possible.

Post handover service has also developed and to ensure a smooth operation in the kitchen we would advocate weekly planned preventative maintenance (PPM) visits by the kitchen provider for the first four weeks, followed by regular PPM visits thereafter. It is also helpful if operation and maintenance (O&M) manuals are located in the kitchen.

By their very nature, temporary kitchens won’t be an exact match for a permanent kitchen but there is no reason why they shouldn’t come extremely close to best practice design standards. By ensuring a close working relationship and constructive dialogue between the prison and the kitchen provider and by developing ideas into common design features, expectations of what can be achieved with a temporary kitchen facility should be raised from one project to the next.